Fatigue Life Calculator

Calculate the number of cycles to failure for a material under cyclic loading using the Basquin S-N relationship.

Use the Fatigue Life Calculator

Material & Loading Inputs

Basquin power-law S-N model: N = (σₐ / C)1/b

Half the peak-to-valley stress range. Must be > 0.

S-N intercept at 1 cycle; ≈ 1.5 × UTS for steel.

Typically −0.05 to −0.15. Must be negative.

Quick Presets

Results will appear here

Enter stress amplitude and material constants, then click Calculate.

Summary

The Fatigue Life Calculator estimates how many stress cycles a material can endure before failure using the Basquin (power-law) S-N relationship: N = (σ_a / C)^(1/b), where σ_a is the stress amplitude, C is the fatigue strength coefficient, and b is the negative fatigue strength exponent. This approach models the classic Wohler S-N curve used in mechanical engineering and materials science. Results help engineers size components, predict service life, and select materials for cyclic loading applications.

How it works

  1. Enter the stress amplitude (σ_a) applied to the material in MPa.
  2. Enter the fatigue strength coefficient (C, also written σ_f') in MPa — often 1.5–2× the ultimate tensile strength.
  3. Enter the fatigue strength exponent (b) — a negative dimensionless value, typically between -0.05 and -0.15 for metals.
  4. The calculator applies the Basquin equation N = (σ_a / C)^(1/b) to compute cycles to failure.
  5. The result is displayed in engineering notation alongside the safety margin relative to 10^6 and 10^7 cycle endurance benchmarks.

Use cases

  • Estimate service life of rotating shafts, gears, and fasteners under cyclic loading.
  • Compare fatigue performance of candidate materials at a given stress amplitude.
  • Verify that a design stress stays well below the endurance limit for infinite-life design.
  • Perform quick parametric studies on how changing stress amplitude affects component life.
  • Support failure analysis by back-calculating stress from known cycle count.
  • Teach students the Basquin power-law model and S-N curve concepts.

Frequently Asked Questions

Last updated: 2026-05-23 · Reviewed by Nham Vu